Operation Excellence Lead - API
- Cipla
- 5 - 10 years
- Pune
- 2 months ago
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Job Description
Recruiter
Mohaneswara Reddy
https://www.linkedin.com/in/mohaneswarareddy
Role & responsibilities
Operations Excellence (OE)
Cost Productivity: Drive constraint / critical
API projects Drive throughput improvement projects on constraint/critical line Identify scope of improvement short / long term capacity debottlenecks area. Capacity challenges across units to support new and current business & filling requirements. Ensure and plan the execution of improvement projects in co-ordination with Business / CI and manufacturing team. Identify and managing scope for opportunity / improvement by analysing the trends of batches for continuous improvement. Ensure HSE and cGMP practices are strictly followed during continues improvement projects. Compilation of all completed projects and financial impact achieved for tracking of savings along with CFT alignment.
Cost Productivity: Improvement & Tracking
of Equipment Efficiencies
- Initiate OEE tracking of bottleneck lines to identify losses and drive improvement projects. Tracking improvement projects related to Opex driven by Operational Excellence team in each unit/Block.
Cost Productivity: Improvement & Tracking of
Product (SKU wise) Overall Yield (IL4 & IL6) Prioritization of Top SKUs basis Volume & Value. Compilation of all completed projects along with financial impact achieved for tracking of savings along with its alignment with site & central finance.
Process Robustness Improve process capability of products highlighted by units using DMAIC approach As per business need
Capability Building - LSS Academy LSS trainings to shop floor aspirants. Creations of White belt & Green belt (LSSGB & LSSWB) Deployment of LSS projects through DMAIC approach & different analytical. Excel & PowerPoint first hand trainings to unit team Meetings Simplification, though internal Dashboard Development and Visual Management
Manufacturing 4.0 (Pegasus)
Digital Transformation Use Cases Initiate data collection, daily governance for sprint use cases OEE, cycle time etc. Ensure 'AA' model for initial deployment of analytics use-cases. AA-based process capability improvement for enabling 'golden batch' outcomes. AA based cycle time variability reduction driving production improvement. Digital-and-analytics led dynamic real-time manpower allocation. PPDS (Production Planning & Detailed Scheduling) Implementation
Pegasus Data & tech Support and work with Data and tech lead to drive for Bottom-of-stack: unit-level interventions identification for high, medium high, medium low and low maturity units
VIII. Mfg 4.0 Pegasus Mfg Tech & Auto Support to execute the site specific project management for the aspiration for manufacturing technology upgradation (including automation),basis business need
Review database / dashboards and
performance review documents
- Tracking of Operations dashboard (Thoth) on monthly basis for Cipla and subsidiary units. o FTE/Kg o D2D o Cost/Kg Units o C Vs A o OEE o Mi-wave Coordinate with HR and Finance to collate Manpower, Opex & Yield data.
Employee engagement
Conduction of Idea generation sessions all units. Structured reward & recognition (digital / F2F platforms) for various cost productivity initiatives Tracking of major Quality & Delivery deliverables through Unit of the month recognitions
Manpower productivity
Manpower optimization / repurposing by execution of various tools at shopfloor, such as OPE, DILO, OEE use case deployment. Evaluate and recommend manpower asks request which is been raised by Unit. Area/Equipment wise manpower plotting
Manning Proposal Evaluation
Recommendation on Capex proposals for asks raised by unit team Basis Ask Monitoring of Utilization & OEE monitoring area wise
Coordinate for the execution of special
projects across all units to ensure timely
completion of Operational excellence
initiatives.
- Drive and execute different projects related to automation, process, work simplification, establish processes, throughput improvement, yield improvement etc. that are identified based on business needs. Supports cross functional teams on their continuous improvement journey by guiding them through an understanding of Lean Six-Sigma concepts, CI methodology, Kaizen events and other process improvements methods to drive key KPIs in cost, delivery, and quality.
Support to Unit Team -Basis Ask
- Analysis of data PPT Energy and Water Projects Internal Dashboards Other Projects Drive Short term/Long term
Preferred candidate profile
Preferably a Graduate in Chemical/Mechanical/Industrial Engineer
- 5-10 years in manufacturing excellence with knowledge of Lean manufacturing (Chemical/API Industry experience shall be an added advantage)
- Six sigma & Lean certifications like Green belt, Black belt
- Excellent Problem solving and analytical skills
- Quick Learner with interest in new technologies & Problem Solving challenging.
- Sound Process Engineering knowledge
- Good interpersonal & intrapersonal skills with ability to work in cross functional environment.
- Ability to form and lead CFT.
- Knowledge of basic statistical tools, applications, and data analysis
- Sound knowledge in Ms Office Tools (Excel, PPT and word file)
- Entrepreneurial Mindse
Recruiter
Mohaneswara Reddy
https://www.linkedin.com/in/mohaneswarareddy
Job Classification
Industry: Pharmaceutical & Life SciencesFunctional Area / Department: OtherRole Category: OtherRole: OtherEmployement Type: Full timeContact Details:
Company: CiplaLocation(s): Pune
Keyskills: manufacturing excellence operational excellence Api Production API Bulk Drugs API Manufacturing
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