Mechanical Engineer experience in Li-Ion Battery Pack CFD simulations. (with automotive background)
EDUCATION:
BE/B.TECH in Mechanical Engineering/equivalent
EXPERIENCE:
5 to 7 Years of experience in Mechanical CFD simulations preferably having experience in automotive background.
RESPONSIBILITIES:
Analyze the customer requirements, standards, product requirements and prepare detailed CFD simulation specification.
CFD simulation of Battery pack assembly Heat Transfer Simulation considering fluid-solid bodies, considering thin components (e.g. 0.03mm thickness), Ohmic heating, using StarCCM.
Independently able to choose relevant physics for the given problem.
Meshing to be done in StarCCM. (experience in surface correction required to be done in StarCCM)
Perform 1D calculations before doing heat transfer analysis in StarCCM to confirm the simulation results.
Understand the simulation to be performed and set the judgement criteria for the analysis. Able to support the physics with strong theoretical knowledge in CFD.
Experience in Fluid Solid Interaction analysis.
Experience in cell chemistry analysis using COMSOL or GT-Suite preferably.
Prepare a detailed report for the analysis showing the Inputs received, Boundary Conditions considered for analysis, Material Details considered for analysis, detailed results, Result summary table showing OK/NG against Judgement criteria, convergence graph achieved, calculations done to support the analysis.
Estimation of effort and planning for CFD Analysis.
Heat transfer analysis on PCB with copper trace using FlowTherm. (considering ohmic heating, heat generation points on PCB, etc.)
Plan/strategize for the required analysis for analytical verification of concepts.
SKILLSETS:
Experience in executing the Automotive project as per process standard IATF16949
Expertise in StarCCM, FlowTherm, COMSOL, GT-Suite and good theoretical and practical knowledge in CFD simulation.
Experience in 1D analysis for heat transfer problems.
Exposure in thermal cooling simulation techniques.
Knowledge in material selection based on various properties.
Able to co-relate the simulation results with actual validation results.
Knowledge of automotive & Li-Ion Battery test and regulatory standards ISO, IEC, UN
Keyskills: cfd chemistry mechanical engineering analytical iso computational fluid dynamics material selection simulation gts microbiology mechanical ansys engineering analysis cell pcb comsol estimation biochemistry thermal assembly automotive heat transfer verification
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