Job Description
Role & responsibilities :
1. Planning
- Drive the annual manufacturing budget for machine shop based on customer /market requirement.
- Estimate, negotiate and agree on budgets and timescales with suppliers and internal team.
- Plan and organize daily production schedules.
2. Execution
- Ensure machine shop, PDC shop, Paint shop and anodizing shop production as per standard cycle time and monitor operator efficiency
- Define/work out and implement standard operating procedures for machining operation.
- Control all losses and monitor Machine Shop Efficiency.
- Coordinate with PPC & Stores for availability of raw material and other resources for machining
- Organize the repair and routine maintenance of production equipment.
- Ensure resolution of RED tags through Maintenance team.
- Conduct inventory management and matching system and physical stock.
- Support on NPD initial production lots for machining (NPD products audit for understanding product & related problems.
3. Monitoring
- Monitor customer requirement is getting produced on daily basis at machine shop, PDC shop, Paint shop and anodizing shop.
- Ensure on time delivery at the customer end and no line loss at assembly because of machining
- Ensure machine shop, PDC shop, Paint shop and anodizing shop OEE as per target.
- Monitor machine and manpower productivity.
- Ensure PPM levels in the machine shop, PDC shop, Paint shop and anodizing shop as per target.
- Review 8D reports for customer complaints.
- Conduct 4MT verification, V7 verification taking action as needed
- Adhere to annual and monthly budget & cost monitoring for Machine Shop
- Review tool consumption and tooling cost reduction plan
- Drive and support the implementation of TPM Pillars
4. Team Management
- Develop and monitor Machine Shop, PDC shop, Paint shop and anodizing shop KPIs.
- Provide training and motivation to the team for synergy development.
- Actively engage and motivate the team to ensure harmonious employee relations and conducive operating/working environment.
- Collaborate with assembly, PPC and quality for ensuring timely and quality production.
5. Customer Engagement
- Focus on customer satisfaction and work towards enhancing the overall customer experience.
- Address customer concerns and ensure high-quality products and services.
6. HSE Management
- Drive the implementation of different HSE systems.
- Provide safe working environment in the machine shop.
- Ensure strict usage of PPEs wherever required.
- Ensure adherence to health and safety procedures.
7. Driving Continuous Improvement
- Conduct quality system review with team.
- Conduct COPQ analysis and action plan.
- Analyse defects and initiate corrective and preventive actions.
- Ensure reduction in rejection/ scrap.
- Implement KAIZEN & continuous improvement related to cost, quality, safety and related processes.
8. Internal and External Audits
- Conduct fixture maintenance audit.
- Ensure internal and external audit compliance.
Implement and conduct of audits- TPM & JH, 1'S' 2'S' and process audits
Preferred candidate profile :
1. Machining knowledge (of Cast / Al Parts, PDC shop, Paint shop and anodizing shop)
2. Programming knowledge (VMC, CNC's & PLC's)
3. Knowledge of IATF 16949 and VDA
4. TPM knowledge
Knowledge of SAP (PP & MM Modules)
Job Classification
Industry: Auto Components
Functional Area / Department: Production, Manufacturing & Engineering
Role Category: Production & Manufacturing - Other
Role: Production & Manufacturing - Other
Employement Type: Full time
Contact Details:
Company: Advik Hi Tech
Location(s): Pune
Keyskills:
Paint shop and anodizing shop
Casting Process
PDC shop
Machining Process
Die Casting
of Cast / Al Parts