Senior Engineer - Controls - Cohort
- Barry Wehmiller
- 8 - 10 years
- Chennai
- 14 days ago
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Job Description
- As a Senior Controls Software Engineer will have overall responsibility of developing and managing software for control systems, particularly in industrial settings.
- Responsibilities typically include designing and implementing controls software, collaborating with end users to enhance applications, and participating in the full lifecycle of project development from blueprinting to deployment.
- Proficiency in PLC programming, understanding of HMI / SCADA development, and strong experience with anyone of Siemens / AB Rockwell / Beckhoff / B&R / Sigmatek software or combination are often required. This role may also involve code review and troubleshooting to ensure optimal system performance.
Essential duties and responsibilities:
- Design clean-sheet automation systems from concept through production. Key responsibilities include:
- Translate Customers Requirement into Design Specification, Evaluate Design Feasibility and Provide Technical Expertise to Meet Customers Request.
- Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.
- Program and configure PLCs (Programmable Logic Controllers), HMIs (Human-Machine Interfaces), Robotics, safety systems devices, vision systems, and other control devices to ensure precise control and monitoring of automation processes.
- Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards.
- Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
- Program devices like motors, drives, actuators, robots, vision systems, sensors, servo controls, etc as applicable.
- Responsible for full system programming, testing, debugging, commissioning, installation, service, and upgrades.
- Perform Design Reviews with Internal & External Customers.
- Create and Review Detailed Bill of Materials for Accuracy (Quantities, Part #s, Etc.).
- Maintain Schedule Milestones.
- Achieve Cost Targets Through Effective Design.
- Stay Up to Date with Leading Edge Technology.
- Contribute to Continuous Improvement Efforts Across Entire Organization.
Requirements and Experience:
- Over 8+ years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.
- Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
- Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
- Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
- Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
- Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
- System level approach to the complete machine program with a high focus on recovery from start to finish.
- Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
- Competent skills with PCs, networking, device communications, integration, and design.
- Working knowledge of E-Plan / AutoCAD Electrical is an added advantage.
- Comprehensive knowledge of electrical component selection and panel layout design.
- Excellent communication skills, both written and verbal, for working with customers and team members. Ability to effectively present information and respond to questions from employees, management, customers, and general public.
- Strong Knowledge in Commercial Components & Supporting Partners.
- Excellent Analytical Skills.
- Proficient with Microsoft Office (Word, Excel, Outlook, PowerPoint, etc.).
- Seeking candidates for the position with expertise in control software.
- Must be Responsible, Self-Driven, Self-Motivated, and Able to Work Independently.
Mandatory Tool Skills:
- Strong experience with anyone of Siemens / AB Rockwell / Beckhoff / B&R / Sigmatek software or combination any two softwares.
- MS Office applications (Outlook, Teams, Excel, Word, PowerPoint, etc.).
Education and Training Requirements:
- Bachelor of Engineering - Electronics & Communication Engineering or Instrumentation and controls / Engineering preferred and 6+ years equivalent experience in industrial automation, Controls development and commissioning.
- Occasional domestic and/or global travel may be required for this position up to 20%.
Key Result Areas:
- Configure automation hardware and software packages according to project design specification.
- Develop HMI programs from scratch as per clients machine automation requirements.
- Ensure the best possible performance, quality, and responsiveness of HMI programs developed.
- Follow software change management procedures and maintain version control.
- Manage projects as assigned and deliver to agreed schedule and scope.
- Communicate with project stakeholders the progress relative to plan.
- Support FAT/SAT and start-up of integrated control systems.
Travel:
- May need to travel up to10% each year based on requirements.
Job Classification
Industry: Industrial Equipment / MachineryFunctional Area / Department: Production, Manufacturing & EngineeringRole Category: EngineeringRole: Automation EngineerEmployement Type: Full timeContact Details:
Company: Barry WehmillerLocation(s): Chennai+ View Contact
Keyskills: PLC programming HMI AutoCAD Controls development industrial automation Custom automation Robotics SCADA E-Plan
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Barry Wehmiller
Barry Wehmiller Companies is a global supplier of manufacturing technology and services based in St. Louis Missouri. Although it was founded in 1885 as a maker of machinery for the brewing industry, since 1987 Barry-Wehmiller has acquired more than 80 companies that provide equipment and services fo...
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